Door Panel Furniture Automated Cnc Nesting Unit Line With Fast Speed

Professionally promote the informationization, intelligence and unmanned construction of the furniture industry. The combination is flexible, the process is changeable, and an automated production mode that meets the needs of the customer’s entire plant is created. Combine CNC nesting machine with return conveyor to improve the automation level of the factory, get rid of the dependence on workers, and effectively improve management efficiency and production efficiency.

The nesting cell include E4 nesting machine, robot, return conveyor, cabinet box and the designing software. E4 nesting machine finish the work of automatic cutting, drilling and labeling, then robot automatically pick the panel, save the human labor and improve the working efficiency. The panel is transmitted through return conveyors, which is convenient for the follow-up work. The designing software is optional according to the customer’s requirement.

Utilize the advantages of combining software and automation equipment, it can form mass production, thereby achieving automation production, reduce labor costs and increase production capacity.

Advantage:

• The first project successfully implemented by Chinese machinery manufacturer.
• No operator required for production rocedures. Labor cost and managing overheads are therefore greatly reduced, so is production error.
• Uninterruped production with automatic machines enables furniture makers to add extra shifts with minimum extra costs and concerns. The efficiency is also increased by at a least 25 % compared to manual operation.
• Smarter, more cost-efficient production, quicker delivery and better quality allow furniture makers for further expand production and sales, achieving higher return on capital and property.
• More individual products for end-users.

E4 Nesting machine with auto-labeling

Japan SRA166L Robot

World Class Speed Robot
Robot motion makes minimum cycle times unbeatable. Light weight and high rigidity design makes high acceleration and minimum vibration.
Maximum speed on all axes reduces cycle time.
Improved productivity by these design.

Easy to use
Improved motor drive controls for accurate
positioning and repeatability.
Slim and compact design allows closer installation in less floor space.
Improved maintenance item. It can do easy parts replacement and inspection.

Energy saving
Power consumption reduced 15% from existing model by reducing the robot’s weight by 20% and using newest motor drive controls

Power Roller with translation machine: 3500*2700*900mm

1. E4 Nesting machine with auto-labeling

• Highly automated nesting solution with automatic loading and unloading system. The complete work cycle of loading, nesting, drilling and unloading is carried out automatically, which results in maximum productivity and zero down time.
• World‘s first class components–Italian high-frequency electric spindle, controller system and drill bank, German helical rack and pinion drives, Japanese self-lubricating and dust-proof square linear guides and high precision planetary gear reducers, etc.
• Truly versatile–nesting, routering, vertical drilling and engraving all in one.  It is well-suited for panel furniture, office furniture, cabinets production.

2.Japan Robot

Robot automatically pick the panel, save the human labor and  improve the working efficiency.

3. Return Conveyor

The panel is transmitted through return conveyor, which is convenient for the follow-up work.

Application:

Furniture:ideally suitable for processing cabinet door, wooden door, solid wood furniture, panel wood furniture, windows, tables and chairs, etc.
Other wooden products: stereo box, computer desk, musical instruments, etc.